Product Description
A beam coupling, also known as helical coupling, is a flexible coupling for transmitting torque between 2 shafts while allowing for angular misalignment, parallel offset and even axial motion, of 1 shaft relative to the other. This design utilizes a single piece of material and becomes flexible by removal of material along a spiral path resulting in a curved flexible beam of helical shape. Since it is made from a single piece of material, the Beam Style coupling does not exhibit thebacklash found in some multi-piece couplings. Another advantage of being an all machined coupling is the possibility to incorporate features into the final product while still keep the single piece integrity.
Changes to the lead of the helical beam provide changes to misalignment capabilities as well as other performance characteristics such as torque capacity and torsional stiffness. It is even possible to have multiple starts within the same helix.
The material used to manufacture the beam coupling also affects its performance and suitability for specific applications such as food, medical and aerospace. Materials are typically aluminum alloy and stainless steel, but they can also be made in acetal, maraging steel and titanium. The most common applications are attaching encoders to shafts and motion control for robotics.
Please contact us to learn more.
| Type | Description | Bore(mm) |
| BR | D18L25 | 4~6.35 |
| D20L25 | 4~8 | |
| D25L30 | 5~12 | |
| D32L40 | 8~16 | |
| DR | D12L19 | 3~6 |
| D16L24 | 3~6.35 | |
| D18L25 | 3~10 | |
| D25L30 | 5~14 | |
| BE | D16L23 | 3~6 |
| D18L25 | 3~6.35 | |
| D20L26 | 4~8 | |
| D25L31 | 5~12 | |
| D32L41 | 6~16 |
Industry Standards and Guidelines for Helical Couplings
While there are no specific industry standards dedicated solely to helical couplings, their design and application are influenced by general coupling standards and guidelines:
- AGMA Standard: The American Gear Manufacturers Association (AGMA) provides guidelines and standards related to couplings, including helical couplings. Their standards cover aspects like design, selection, and application considerations for flexible couplings.
- ISO Standards: The International Organization for Standardization (ISO) also offers standards related to flexible couplings. ISO standards provide recommendations for design principles, performance characteristics, and testing procedures.
- Manufacturer Recommendations: Coupling manufacturers often provide specific guidelines for the design, installation, and maintenance of their products. These recommendations are based on engineering principles and practical experience.
When designing and using helical couplings, engineers should consider these industry standards and guidelines to ensure proper performance, reliability, and safety. Adhering to recognized standards helps ensure that helical couplings are selected, installed, and operated correctly in various mechanical systems.
Advantages of Using Helical Couplings in Industrial Applications
Helical couplings offer several key advantages when used in industrial applications:
- Misalignment Compensation: Helical couplings can accommodate angular, axial, and parallel misalignments between shafts, helping to extend the lifespan of connected components and reducing the risk of premature failure.
- High Torque Transmission: These couplings are designed to transmit high levels of torque between shafts, making them suitable for applications that require efficient power transmission.
- Backlash Reduction: The helical design minimizes backlash, ensuring accurate positioning and motion control in precision applications.
- Shock and Vibration Absorption: Helical couplings absorb shocks and vibrations, protecting connected equipment from excessive wear and minimizing noise in the system.
- Compact and Lightweight: The compact and lightweight design of helical couplings makes them ideal for applications with limited space and weight constraints.
- Easy Installation: Helical couplings are relatively simple to install, requiring minimal tools and expertise.
- Corrosion Resistance: Many helical couplings are made from materials that offer corrosion resistance, making them suitable for various environmental conditions.
- Cost-Effective: Helical couplings provide a cost-effective solution for flexible shaft connections, reducing the need for complex and expensive alignment procedures.
- Long Service Life: Properly installed and maintained helical couplings can have a long service life, contributing to the reliability of the overall system.
Overall, helical couplings are a versatile and reliable choice for industrial applications that require torque transmission, misalignment compensation, and vibration reduction.
Diagnosing and Addressing Issues with Helical Couplings in Machinery Systems
Diagnosing and addressing issues related to helical couplings in machinery systems require a systematic approach:
- Visual Inspection: Regularly inspect the coupling for signs of wear, misalignment, or damage, such as cracks, corrosion, or deformation.
- Noise and Vibration: Unusual noise or increased vibration can indicate coupling problems. Use vibration analysis tools to identify issues and their severity.
- Power Transmission Issues: If you notice a decrease in power transmission efficiency or sudden changes in torque, it may be due to coupling problems.
- Temperature Changes: Abnormal temperature increases in the coupling area could indicate friction or misalignment issues.
- Lubrication: Check the lubrication of the coupling regularly. Insufficient or contaminated lubricant can lead to increased wear and poor performance.
- Alignment: Ensure that the coupling is properly aligned. Misalignment can cause premature wear and reduce the coupling’s lifespan.
- Fasteners: Examine fasteners like set screws or clamping elements. Loose or damaged fasteners can affect coupling performance.
- Replace Damaged Parts: If you identify worn or damaged parts, replace them promptly with genuine replacement components.
- Balancing: Imbalance can lead to vibration and wear. Balance the coupling if necessary.
- Proper Installation: If the coupling was recently installed, ensure it was installed correctly and according to the manufacturer’s guidelines.
- Consult Experts: If you’re unsure about diagnosing or addressing issues, consult with experts or engineers who specialize in coupling systems.
By conducting regular inspections, monitoring performance, and addressing issues promptly, you can maintain the optimal functioning of helical couplings in your machinery systems.
editor by CX 2023-11-28
China best High Torque Helical Flexible Shaft Couplings Transmission Shaft Couplings
Product Description
High Torque Helical Flexible Shaft Couplings Transmission Shaft Couplings
Salient Features
Flexible Coupling/Couplings
1. One Piece metallic spring coupling
2. Zero backlash
3. Absorption of parallel, angular misalignment and shaft end-play by spring action
4. Identical clockwise and anticlockwise rotational characteristics
5. Setscrew type or Clamp Type
6. Material: Aluminum Alloy or Stainless steel or other materials per customers’ request.
7. Anti-corrsion,widely used in medical science ,chemistry
8. High flexibilty
9. For servomotor stepmotor
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
Identifying Wear or Deterioration in Helical Couplings
Over time, helical couplings may experience wear or deterioration that can affect their performance. Here are signs to watch for and ways to identify them:
- Vibration: Increased vibration or unusual vibrations during operation can indicate misalignment or wear in the coupling.
- Noise: Unusual clicking, rattling, or squeaking noises during operation can point to worn or damaged coupling components.
- Reduced Performance: If the machinery’s performance declines or becomes less precise, it may be due to wear in the coupling affecting torque transmission.
- Excessive Heat: If the coupling becomes unusually hot during operation, it could indicate friction or misalignment issues.
- Visual Inspection: Regularly inspect the coupling for visible signs of wear, such as worn or deformed parts, cracks, or corrosion.
- Measurement: Use precision instruments to measure coupling dimensions and check for dimensional changes, which could indicate wear or deformation.
It’s essential to regularly inspect and maintain helical couplings to ensure their optimal performance and prevent potential issues.
Advantages of Using Helical Couplings in Industrial Applications
Helical couplings offer several key advantages when used in industrial applications:
- Misalignment Compensation: Helical couplings can accommodate angular, axial, and parallel misalignments between shafts, helping to extend the lifespan of connected components and reducing the risk of premature failure.
- High Torque Transmission: These couplings are designed to transmit high levels of torque between shafts, making them suitable for applications that require efficient power transmission.
- Backlash Reduction: The helical design minimizes backlash, ensuring accurate positioning and motion control in precision applications.
- Shock and Vibration Absorption: Helical couplings absorb shocks and vibrations, protecting connected equipment from excessive wear and minimizing noise in the system.
- Compact and Lightweight: The compact and lightweight design of helical couplings makes them ideal for applications with limited space and weight constraints.
- Easy Installation: Helical couplings are relatively simple to install, requiring minimal tools and expertise.
- Corrosion Resistance: Many helical couplings are made from materials that offer corrosion resistance, making them suitable for various environmental conditions.
- Cost-Effective: Helical couplings provide a cost-effective solution for flexible shaft connections, reducing the need for complex and expensive alignment procedures.
- Long Service Life: Properly installed and maintained helical couplings can have a long service life, contributing to the reliability of the overall system.
Overall, helical couplings are a versatile and reliable choice for industrial applications that require torque transmission, misalignment compensation, and vibration reduction.
Best Practices for Lubricating and Preserving the Performance of Helical Couplings
Lubrication is crucial for maintaining the performance and longevity of helical couplings. Here are some best practices to consider:
- Choose the Right Lubricant: Select a lubricant that is compatible with the materials of the coupling and provides adequate protection against wear and corrosion.
- Regular Lubrication: Follow the manufacturer’s guidelines for lubrication intervals. Regularly lubricate the coupling to ensure proper operation and prevent excessive wear.
- Clean Before Lubrication: Clean the coupling and the surrounding area before applying lubricant to prevent contamination.
- Apply the Right Amount: Apply the appropriate amount of lubricant as recommended by the manufacturer. Too much lubricant can lead to excess buildup and attract debris.
- Distribute Evenly: Ensure that the lubricant is evenly distributed across the coupling’s surfaces to provide effective lubrication.
- Monitor Performance: Regularly monitor the coupling’s performance for any signs of increased friction or abnormal operation that may indicate the need for relubrication.
- Inspect for Wear: During maintenance checks, inspect the coupling for signs of wear, corrosion, or damage. Replace the coupling if necessary.
- Protect Against Contaminants: Shield the coupling from dust, dirt, and other contaminants that can degrade the lubricant and cause premature wear.
- Environmental Considerations: If the machinery operates in extreme temperatures, wet or corrosive environments, choose a lubricant that can withstand these conditions.
- Follow Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for lubrication, maintenance, and storage to ensure optimal coupling performance.
By adhering to these best practices, you can maximize the efficiency, reliability, and lifespan of helical couplings in various mechanical systems.
editor by CX 2023-10-07
China high quality Guillemin Symmetrical Couplings Investment Casting Female Thread Bsp Helical Couplings
Product Description
Guillemin Symmetrical Couplings Investment Casting Female Thread BSP Helical Couplings
The standard of Guillemin Coupling is EN14420-8 or NF E29572. Materials are mainly stainless steel, aluminum, polypropylene and brass. Guillemin hose couplings is connected with thread and locking ring (latch). It can be used with DIN2817 safety clamp. Working pressure is 10 bar. Guillemin coupling is widely used in industries of oil, chemical, fire protection, paper manufacture, construction and metallurgy.
Guillemin couplings, also referred to as French couplings are symmetrical couplings where to identical halves are assembled by joining the lugs and turning the locking ring to ensure a good connection.
Pros:
Simple and easy connection
Has a locking ring and soft seal
Large free flow area
Aluminum couplings are lighter in weight than stainless steel
Suitable for water, fluids, hydrocarbons, chemicals, and dry loose materials
| Product Name: | Guillemin Camlock Coupling |
| Sizes: | 1” – 4” (DN25-DN100) |
| MOQ: | 50 pcs |
| Certificates: | CE, ISO9001:2015 |
| Standard: | EN14420-8 /NF E29572 |
| Material: | Stainless steel 316/ 304, Aluminum, PP |
| Working pressure: | 10 bar |
| Feature: | Light, flexible and interchangeable. To connect and disconnect without a tool. Economical |
| Application: | it is widely used in oil, chemical industry, fire fighting, paper manufacture, constructoin and metallurgy |
| HS code: | 7609000000 |
Our Advantage
We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team. ISO9001, CE and SGS certified.
FAQ
1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.
2.Q: Can you make our specific logo on the part?
A: Yes please provide me your logo and we will make your logo on the part.
3.Q: Can you manufacture products according to my drawings?
A: Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CZPT season, or if the order involves many kinds of different products.
6. Q: What kind of rubber washer do you apply to camlock couplings?
A: Normally we use NBR gasket.
contact-info.html
Endurance of Helical Couplings for High Torque and Axial Motion
Helical couplings are designed to withstand a range of mechanical forces, including high levels of torque and axial motion:
- High Torque: Helical couplings are capable of transmitting high levels of torque due to their robust construction and the interlocking helical teeth. The helical design enhances the coupling’s ability to handle torque without compromising flexibility.
- Axial Motion: Helical couplings can accommodate limited axial motion without compromising their performance. This is especially beneficial in applications where shafts might experience slight axial displacement due to thermal expansion or other factors.
Engineers select helical couplings based on the anticipated torque requirements and axial motion characteristics of the application. It’s important to ensure that the selected coupling has the necessary torque rating and axial flexibility to meet the demands of the specific machinery or system.
Variations of Helical Couplings for Specific Uses
Helical couplings come in various variations, each designed to suit specific applications and requirements:
- Flexible Helical Couplings: These couplings are designed to provide flexibility to accommodate misalignments and torsional vibrations. They are commonly used in applications where shaft misalignment is expected.
- Rigid Helical Couplings: Rigid helical couplings are designed to provide a more solid connection between shafts, offering minimal flexibility. They are suitable for applications where precise torque transmission and accurate positioning are crucial.
- Beam Helical Couplings: Beam-style helical couplings use thin metal beams to transmit torque while allowing for some misalignment. They are often used in applications that require high torsional stiffness and minimal backlash.
- Bellows Helical Couplings: Bellows couplings use accordion-like bellows to compensate for misalignment and provide vibration damping. They are commonly used in applications that require high torsional flexibility and protection from external contaminants.
- Oldham Helical Couplings: Oldham couplings use three discs: a central disc sandwiched between two outer discs with perpendicular slots. They offer excellent misalignment compensation and are often used in motion control systems.
- Helical-Beam Couplings: These couplings combine the flexibility of beam couplings with the misalignment compensation of helical couplings. They are suitable for applications that require both flexibility and misalignment tolerance.
- Slit Helical Couplings: Slit couplings have a slit design that allows for easy installation and removal without the need to disassemble the entire system. They are commonly used in applications where frequent maintenance is required.
The availability of these variations allows engineers and designers to select the most suitable type of helical coupling based on the specific needs of their application.
Best Practices for Lubricating and Preserving the Performance of Helical Couplings
Lubrication is crucial for maintaining the performance and longevity of helical couplings. Here are some best practices to consider:
- Choose the Right Lubricant: Select a lubricant that is compatible with the materials of the coupling and provides adequate protection against wear and corrosion.
- Regular Lubrication: Follow the manufacturer’s guidelines for lubrication intervals. Regularly lubricate the coupling to ensure proper operation and prevent excessive wear.
- Clean Before Lubrication: Clean the coupling and the surrounding area before applying lubricant to prevent contamination.
- Apply the Right Amount: Apply the appropriate amount of lubricant as recommended by the manufacturer. Too much lubricant can lead to excess buildup and attract debris.
- Distribute Evenly: Ensure that the lubricant is evenly distributed across the coupling’s surfaces to provide effective lubrication.
- Monitor Performance: Regularly monitor the coupling’s performance for any signs of increased friction or abnormal operation that may indicate the need for relubrication.
- Inspect for Wear: During maintenance checks, inspect the coupling for signs of wear, corrosion, or damage. Replace the coupling if necessary.
- Protect Against Contaminants: Shield the coupling from dust, dirt, and other contaminants that can degrade the lubricant and cause premature wear.
- Environmental Considerations: If the machinery operates in extreme temperatures, wet or corrosive environments, choose a lubricant that can withstand these conditions.
- Follow Manufacturer’s Recommendations: Always follow the manufacturer’s recommendations for lubrication, maintenance, and storage to ensure optimal coupling performance.
By adhering to these best practices, you can maximize the efficiency, reliability, and lifespan of helical couplings in various mechanical systems.
editor by CX 2023-08-17
China Hot selling High Torque Helical Flexible Couplings for Power Transmission Drive Technology
Product Description
Couplings:
1. The couplings offer a range of hub and element selection to meet different demands.
2. They can absorb shock and cater for incidental misalignment and damp out small amplitude vibrations.
3. NBR, Urethane, Hytrel elements.
4. Customized requirement is available.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling: including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,
Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack.
8. Other customized Machining Parts according to drawings (OEM) Forging, Casting, Stamping Parts.
PACKING
| Packaging | |
| Packing
|
We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements. |
OUR COMPANY
ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.
After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.
MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.
Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.
OUR FACTORY
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
Industry Standards and Guidelines for Helical Couplings
While there are no specific industry standards dedicated solely to helical couplings, their design and application are influenced by general coupling standards and guidelines:
- AGMA Standard: The American Gear Manufacturers Association (AGMA) provides guidelines and standards related to couplings, including helical couplings. Their standards cover aspects like design, selection, and application considerations for flexible couplings.
- ISO Standards: The International Organization for Standardization (ISO) also offers standards related to flexible couplings. ISO standards provide recommendations for design principles, performance characteristics, and testing procedures.
- Manufacturer Recommendations: Coupling manufacturers often provide specific guidelines for the design, installation, and maintenance of their products. These recommendations are based on engineering principles and practical experience.
When designing and using helical couplings, engineers should consider these industry standards and guidelines to ensure proper performance, reliability, and safety. Adhering to recognized standards helps ensure that helical couplings are selected, installed, and operated correctly in various mechanical systems.
Correct Installation and Maintenance of Helical Couplings in Machinery
Proper installation and maintenance are essential for the optimal performance and longevity of helical couplings:
Installation:
- Alignment: Ensure that the shafts to be connected are properly aligned within the specified tolerances. Misalignment can lead to premature wear and reduced coupling life.
- Coupling Insertion: Gently slide the coupling onto the shafts, ensuring that it is fully seated. Avoid forcing the coupling onto the shafts to prevent damage.
- Tightening: Follow the manufacturer’s guidelines for tightening the coupling fasteners. Use the recommended torque values to prevent overtightening or undertightening.
- Lubrication: Apply the appropriate lubricant to any contacting surfaces of the coupling, following the manufacturer’s recommendations.
- Secure Fasteners: Double-check that all fasteners are properly secured. Ensure that any set screws or locking mechanisms are correctly positioned and tightened.
Maintenance:
- Regular Inspection: Periodically inspect the coupling for signs of wear, damage, or misalignment. Address any issues promptly to prevent further problems.
- Lubrication: Maintain proper lubrication as recommended by the manufacturer. Lubrication helps reduce friction, wear, and heat buildup.
- Environmental Conditions: Consider the operating environment of the coupling. If the machinery is exposed to harsh conditions, take measures to protect the coupling from contaminants and corrosive substances.
- Load Changes: If the operating conditions change, such as increased loads or speeds, reevaluate the coupling’s suitability for the application and adjust maintenance intervals accordingly.
- Replacement: Over time, couplings may wear out due to normal usage. If wear is significant or if the coupling shows signs of failure, replace it with a new one to ensure safe and reliable operation.
By following proper installation and maintenance practices, you can maximize the performance and lifespan of helical couplings in your machinery systems.
Elaboration on Torsional Stiffness in Relation to Helical Couplings and Its Significance
Torsional stiffness refers to the resistance of a helical coupling to twisting or rotational deformation under a certain amount of torque. It is a crucial mechanical property that impacts the performance of helical couplings:
- Response to Torque: A coupling with higher torsional stiffness can transmit torque more efficiently and accurately, resulting in better power transmission.
- Reduced Torsional Deflection: High torsional stiffness minimizes torsional deflection, which is the angular twist experienced by the coupling under torque. This is especially important in precision applications where accurate angular positioning is required.
- Minimized Backlash: Torsional stiffness helps reduce backlash, which is the angular play or movement between connected shafts when the direction of torque changes.
- Dynamic Performance: Torsional stiffness contributes to the coupling’s ability to respond quickly to changes in torque, making it suitable for applications with rapidly changing loads.
- Vibration Damping: While helical couplings provide some level of flexibility to accommodate misalignment, their torsional stiffness helps dampen vibrations and resonances.
- Torsional Resonances: In applications where torsional resonances can occur, a well-matched torsional stiffness can help avoid critical speeds and potential mechanical failures.
When selecting a helical coupling, considering its torsional stiffness in relation to the application’s torque requirements and performance demands is essential to ensure optimal functionality and durability.
editor by CX 2023-08-15
China Hot selling High Torque Helical Flexible Shaft Couplings Transmission Shaft Couplings
Product Description
High Torque Helical Flexible Shaft Couplings Transmission Shaft Couplings
Salient Features
Flexible Coupling/Couplings
1. One Piece metallic spring coupling
2. Zero backlash
3. Absorption of parallel, angular misalignment and shaft end-play by spring action
4. Identical clockwise and anticlockwise rotational characteristics
5. Setscrew type or Clamp Type
6. Material: Aluminum Alloy or Stainless steel or other materials per customers’ request.
7. Anti-corrsion,widely used in medical science ,chemistry
8. High flexibilty
9. For servomotor stepmotor
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
Comparison of Helical Couplings with Beam Couplings and Oldham Couplings
Helical couplings, beam couplings, and Oldham couplings are all flexible coupling types used in mechanical systems, but they differ in design and characteristics:
- Helical Couplings: Helical couplings offer high torque transmission, axial flexibility, and some angular misalignment compensation. They are known for their helical-cut grooves that provide flexibility and compensate for misalignment, making them suitable for applications with moderate misalignment.
- Beam Couplings: Beam couplings consist of one or more flexible beams that provide radial flexibility and angular misalignment compensation. They excel in applications requiring high precision and low torque. However, they have limitations in transmitting high torque and axial misalignment.
- Oldham Couplings: Oldham couplings use two hubs and a center disc to transmit torque while accommodating angular misalignment. They offer higher torsional stiffness compared to helical and beam couplings. Oldham couplings are suitable for applications with moderate torque transmission and angular misalignment.
When comparing these coupling types:
- Helical couplings are preferred for applications with moderate torque, axial flexibility, and moderate angular misalignment.
- Beam couplings are chosen for applications requiring precision motion, low torque, and minimal angular misalignment.
- Oldham couplings are used when higher torsional stiffness and moderate angular misalignment compensation are needed.
The choice depends on factors such as torque requirements, misalignment, precision, and the specific needs of the application. Each coupling type offers unique benefits and limitations, allowing engineers to select the most suitable coupling for their machinery systems.
Utilization of Helical Couplings in Mechanical Systems
A helical coupling, also known as a beam coupling, is a type of flexible coupling that is used in mechanical systems to transmit torque and motion between shafts while accommodating misalignment. Here’s how it is utilized:
Helical couplings consist of two hubs, each with helical slots that interlock with the other hub’s slots. The interlocking design allows for flexibility in multiple directions while maintaining torsional rigidity.
When utilized in mechanical systems:
- Misalignment Compensation: Helical couplings can handle angular, axial, and parallel misalignments between shafts. The helical slots provide flexibility, allowing for small amounts of misalignment without transmitting excessive stress to connected components.
- Torque Transmission: Helical couplings transmit torque from one shaft to another while minimizing backlash. The helical slot design distributes torque evenly across the coupling’s surface, ensuring efficient power transmission.
- Reduced Vibration: The helical design of the coupling helps absorb shocks and vibrations, contributing to smoother operation and reduced wear on connected components.
- Compact Design: Helical couplings have a compact and lightweight design, making them suitable for applications with limited space.
- Simple Installation: These couplings are relatively easy to install, with minimal maintenance requirements.
- Various Applications: Helical couplings are commonly used in robotics, motion control systems, CNC machines, and other applications where precision and flexibility are essential.
In summary, helical couplings provide an effective solution for transmitting torque and motion between shafts while accommodating misalignment and reducing vibrations in various mechanical systems.
Helical Couplings for High-Speed Rotation and Varying Loads
Yes, helical couplings are well-suited for applications involving high-speed rotation and varying loads. Here’s why:
Helical couplings are designed to provide flexibility and accommodate misalignment while transmitting torque between shafts. This flexibility allows them to handle the dynamic loads and vibrations that can occur in high-speed rotating systems.
When the rotational speed changes or varying loads are applied, helical couplings can absorb the resulting torsional stresses and shocks. The helical design of the coupling allows for some degree of torsional compliance, helping to mitigate the impact of sudden load changes and reducing the risk of damage to connected components.
The ability of helical couplings to handle misalignment, combined with their torsional flexibility, makes them suitable for applications where high-speed rotation and varying loads are present. However, it’s important to select the appropriate size and type of helical coupling based on the specific requirements of the application to ensure optimal performance and reliability.
Overall, helical couplings offer a versatile solution for applications that demand both high-speed rotation and the ability to accommodate changing loads and dynamic conditions.
editor by CX 2023-08-14
China Ss Type a Adaptor Female Groved Couplings coupling capacitance
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SS TYPE A Adaptor Female Groved couplings
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| Solution Title | SS TYPE A Adaptor Woman Groved couplings | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 1. Content | Stainless Steel SUS304/316/304L/316L | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 2. Size | one/2”~6”(DN15~DN150) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Types of CouplingsA coupling is a device that connects two shafts and transmits power from one to the other. Its main purpose is to join two pieces of rotating equipment. It also allows for some degree of misalignment or end movement. Here are a few examples of coupling types: Beam coupling, Flexible coupling, Magnetic coupling, and Shaft coupling. Beam couplingBeam couplings are used to couple motors and other devices. They are available in several types, including flexible, slit, and rigid beam couplings. Each has unique properties and characteristics. These couplings are best for applications requiring a high level of precision and long life. They are also a practical solution for the connection of stepping and servo motors with screw rods. Flexible couplingA flexible coupling is a versatile mechanical connection that allows for the easy coupling of two moving parts. The design of these couplings allows for a variety of stiffness levels and can address a variety of problems, such as torsional vibrations or critical speed. However, there are a number of tradeoffs associated with flexible couplings. Magnetic couplingMagnetic coupling is a technique used to transfer torque from one shaft to another using a magnetic field. It is the most common type of coupling used in machinery. It is highly effective when transferring torque from a rotating motor to a rotating shaft. Magnetic couplings can handle high torques and high speeds. Shaft couplingA shaft coupling joins two shafts and transmits rotational motion. Generally, shaft couplings allow for some degree of misalignment, but there are also torque limiters. Selecting the right coupling can save you time and money and prevent equipment downtime. Here are the main features to consider when purchasing a coupling for your application. China Yoya 580 Zinc EMT Compression Couplings for EMT Conduit and Rigid Conduit coupling boltMerchandise Description
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Types of CouplingA coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling. Flexible beam couplingFlexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts. Magnetic couplingMagnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery. Shaft couplingA shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts. Overload safety mechanical couplingOverload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation. CZPT PulleyThe CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered. China Brass Guillemin Couplings coupling definitionMerchandise Description
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Types of CouplingsA coupling is a device used to join two shafts together and transmit power. Its purpose is to join rotating equipment while permitting a degree of end movement and misalignment. There are many types of couplings, and it is important to choose the right one for your application. Here are a few examples of couplings. MechanicalThe mechanical coupling is an important component in power transmission systems. These couplings come in various forms and can be used in different types of applications. They can be flexible or rigid and operate in compression or shear. In some cases, they are permanently attached to the shaft, while in other cases, they are removable for service. ElectricalElectrical coupling is the process in which a single electrical signal is transferred from a nerve cell to another. It occurs when electrical signals from two nerve cells interact with each other in a way similar to haptic transmission. This type of coupling can occur on its own or in combination with electrotonic coupling in gap junctions. FlexibleWhen it comes to choosing the right Flexible Coupling, there are several factors that you should take into account. Among these factors is the backlash that can be caused by the movement of the coupling. The reason for this problem is the fact that couplings that do not have anti-fungal properties can be easily infected by mold. The best way to avoid this is to pay attention to the moisture content of the area where you are installing the coupling. By following these guidelines, you can ensure the best possible installation. BeamA beam coupling is a type of mechanical coupling, usually one solid piece, that connects two mechanical parts. Its performance is largely determined by the material used. Typical materials include stainless steel, aluminum, Delrin, and titanium. The beam coupling is rated for different speeds and torques. The coupling should be selected according to the application. In addition to the material, the application should also consider the speed and torque of the system. Pin & bushThe Pin & bush coupling is a versatile, general-purpose coupling with high tensile bolts and rubber bushes. It can tolerate a wide range of operating temperatures and is suitable for use in oil and water-resistance applications. Its unique design enables it to be used in either direction. In addition, it requires no lubrication. Mesh toothMesh tooth couplings are used to transfer torque between two shafts and reduce backlash. However, mesh tooth couplings have some limitations. One disadvantage is the break-away friction factor in the axial direction. This problem is caused by the high contact force between the tooth and gear mesh. This can cause unpredictable forces on the shafts. | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
