China wholesaler Helical Drive Flexible Coupling for Encoder Shaft Coupling Dimensions

Product Description

Accurate high precision mass production metal cnc machining milling parts

Product Description

1. Precision CNC machining parts strictly follow customers’ drawing, packing, and quality requirements.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers; 

Detailed Photos

 

Product Parameters

Our advantage of cnc machining:

Business Type Beyond the Manufacturer and strong Milling Machining Parts organized ability in the industrial
Benefits 1. Deeper industrial experience at CNC machining parts service for more than 10-years,our customer’s requirement is our 1st priority.
2. 2D or 3D files is available;
3. We trust the quality priority and we insist the good quality should be based on the customers’ satisfied;
4. Without any MOQ requirement;
5.Faster delivery time;
6. Customized size and specification /OEM available
7. Near ZheJiang Port

The material

 
 Materials Accept
 
Stainless Steel SS201, SS303, SS304, SS316 etc.
Steel Q235, 20#, 45#,
Brass C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37) , C28000(CuZn40)
Iron 1213, 12L14,1215 etc.
Bronze C51000, C52100, C54400, etc.
Aluminum Al6061, Al6063,AL7075,AL5052 etc
Plastic ABS,POM,PC(Poly-Carbonate),PC+GF,PA(nylon),PA+GF,
PMMA(acrylic)PEEK,PEI etc)

Packaging & Shipping

 

  1. We prefer DHL or TNT express or other air freight between 1kg-100kg.
  2. we prefer sea freight more than 100kg or more than 1CBM
  3. As per customized specifications.

 

Company Profile

About us
HangZhou CHINAMFG Technology Co.,Ltd is located in HangZhou City, ZheJiang  Province, Which closed the ZheJiang .The Emitech Technology is mainly engaged in the CNC Machinery Industrial Service for 15 years. Our Parts are sold to Europe, America, Japan, South Korea and China in various kinds of industrial.At present, Our company has CNC Turning machines and CNC centers and equip with professional quality and testing instruments.We have full OEM Experience from worldwide, providing them with One-stop solutions for a broad range of applications.We look CHINAMFG to cooperating with you!
 

 

Our Advantages

1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers; 

After Sales Service

Iso9001 certified CHINAMFG cnc parts
We usually provide 12 Months repair service. If our duty, we will respond to send the new parts.

Our Service

 

Our Processing CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping,
Surface finish Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated,
Tolerance 0.05mm~0.1mm
QC System 100% inspection before shipment
Drawing format CAD / PDF/ DWG/ IGS/ STEP
Packaging Plastic bag/Standard package / Carton or Pallet / As per customized specifications
Payment Terms 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable.
Trade terms EXW, FOB, CIF, As per the customer’s request
Shipment Terms

1)We prefer DHL or TNT express or other air freight between 1kg-100kg.

2) we prefer sea freight more than 100kg or more than 1CBM
3) As per customized specifications.

Note The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment

 

helical coupling

Identifying Wear or Deterioration in Helical Couplings

Over time, helical couplings may experience wear or deterioration that can affect their performance. Here are signs to watch for and ways to identify them:

  • Vibration: Increased vibration or unusual vibrations during operation can indicate misalignment or wear in the coupling.
  • Noise: Unusual clicking, rattling, or squeaking noises during operation can point to worn or damaged coupling components.
  • Reduced Performance: If the machinery’s performance declines or becomes less precise, it may be due to wear in the coupling affecting torque transmission.
  • Excessive Heat: If the coupling becomes unusually hot during operation, it could indicate friction or misalignment issues.
  • Visual Inspection: Regularly inspect the coupling for visible signs of wear, such as worn or deformed parts, cracks, or corrosion.
  • Measurement: Use precision instruments to measure coupling dimensions and check for dimensional changes, which could indicate wear or deformation.

It’s essential to regularly inspect and maintain helical couplings to ensure their optimal performance and prevent potential issues.

helical coupling

The Role of Helical Flexibility in Compensating for Shaft Misalignment

Helical couplings are designed with helical cuts or grooves in their construction. This helical design provides flexibility, allowing the coupling to compensate for various types of shaft misalignment:

  • Angular Misalignment: The helical cuts enable the coupling to flex in response to angular misalignment between the connected shafts. As the misaligned shafts rotate, the helical flexure allows them to maintain contact and transmit torque effectively.
  • Radial Misalignment: Helical couplings can also accommodate radial misalignment by flexing slightly in response to the offset between the shafts. This flexibility prevents binding or excessive forces on the shafts, reducing wear and extending the coupling’s lifespan.
  • Axial Misalignment: While not all helical couplings can handle significant axial movement, some designs offer limited axial compensation. The helical flexure allows a small amount of axial displacement without compromising coupling integrity.

Overall, the helical flexibility of these couplings allows them to maintain constant contact and torque transmission even when shafts are not perfectly aligned. This feature enhances the coupling’s reliability, reduces stress on the connected components, and contributes to the longevity of both the coupling and the machinery.

helical coupling

Diagnosing and Addressing Issues with Helical Couplings in Machinery Systems

Diagnosing and addressing issues related to helical couplings in machinery systems require a systematic approach:

  • Visual Inspection: Regularly inspect the coupling for signs of wear, misalignment, or damage, such as cracks, corrosion, or deformation.
  • Noise and Vibration: Unusual noise or increased vibration can indicate coupling problems. Use vibration analysis tools to identify issues and their severity.
  • Power Transmission Issues: If you notice a decrease in power transmission efficiency or sudden changes in torque, it may be due to coupling problems.
  • Temperature Changes: Abnormal temperature increases in the coupling area could indicate friction or misalignment issues.
  • Lubrication: Check the lubrication of the coupling regularly. Insufficient or contaminated lubricant can lead to increased wear and poor performance.
  • Alignment: Ensure that the coupling is properly aligned. Misalignment can cause premature wear and reduce the coupling’s lifespan.
  • Fasteners: Examine fasteners like set screws or clamping elements. Loose or damaged fasteners can affect coupling performance.
  • Replace Damaged Parts: If you identify worn or damaged parts, replace them promptly with genuine replacement components.
  • Balancing: Imbalance can lead to vibration and wear. Balance the coupling if necessary.
  • Proper Installation: If the coupling was recently installed, ensure it was installed correctly and according to the manufacturer’s guidelines.
  • Consult Experts: If you’re unsure about diagnosing or addressing issues, consult with experts or engineers who specialize in coupling systems.

By conducting regular inspections, monitoring performance, and addressing issues promptly, you can maintain the optimal functioning of helical couplings in your machinery systems.

China wholesaler Helical Drive Flexible Coupling for Encoder Shaft Coupling Dimensions  China wholesaler Helical Drive Flexible Coupling for Encoder Shaft Coupling Dimensions
editor by CX 2023-11-27